CNC Machining Centers
DMG Mori DMU 65FD monoBLOCK 5 AXIS MILL/TURN SIEMENS 840D CONTROL RENISHAW PART PROBING BLUM LASER PROBE 1160 PSI THRU TOOL COOLANT 18,000 RPM 47 HP Spindle 1,200 RPM C-AXIS 1574 I.P.M. RAPID 60 TOOLS 28.9” x 25.6” x 22” Milling Capacity Ø25.6” x 19.7” Turning Capacity
Mori Seiki NH4000 DCG 6CPP 4 axis 6 PALLET HORIZONTAL MANUFACTURING CELL MAPPS IV CONTROL W/ PART PROBING SYSTEM 1000 PSI THRU TOOL COOLANT 14,000 RPM 30 HP 1,968 I.P.M. RAPID 180 TOOLS 22″ x 22″ x 24.8″
Mori Seiki NV5000α1B/40 4 axis MAPPS II MSG-501 CONTROL & DATA SERVER w/ HPCC-AI for HIGH SPEED 3D MACHINING 14,000 RPM 30 HP 1,653 I.P.M. RAPID 30 TOOLS 40.2″ x 20.1″ x 20.1″
Mori Seiki MV55 3½ axis 3½ AXIS RESOLUTION = 0.001° INDEX FANUC 0M CONTROL 4,000 RPM 15 HP 30 TOOLS 40.1″ X 21.6″ X 21″
(2) Mori Seiki MV40b 3 AXIS FANUC 16M CONTROL 12,000 RPM 20 TOOLS 31.5″ x 16.1″ x 20″
Mori Seiki MV40b 3½ axis 3½ AXIS RESOLUTION = 0.001° INDEX FANUC 10M CONTROL 8,000 RPM 20 TOOLS 31.5″ x 16.1″ x 20″
Mori Seiki MV40b 4 axis 4th AXIS RESOLUTION = 0.001° FANUC 16M CONTROL 12,000 RPM 20 TOOLS 31.5″ x 16.1″ x 20″
Hurco VM20 WINMAX CONVERSATIONAL CONTROL 10,000 RPM 20 HP 600 I.P.M. RAPID 20 TOOLS 40″ x 20″ x 20″
Mori Seiki NV5000B MAPPS MSG-501iMB CONTROL & DATA SERVER w/ HPCC-AI for HIGH SPEED 3D MACHINING 12,000 RPM 30 HP 1,653 I.P.M. RAPID 30 TOOLS 40.2″ x 20.1″ x 20.1″
Mori Seiki SV50 3½ axis 3½ AXIS RESOLUTION = 0.001° INDEX FANUC 18M CONTROL 10,000 RPM 30 HP 1,270 I.P.M. RAPID 20 TOOLS 31.5″ x 20″ x 20″
Mori Seiki SV40 3 AXIS FANUC 18M CONTROL 12,000 RPM 30 HP 1,270 I.P.M. RAPID 30 TOOLS 23.6″ x 16.9″ x 18.1″
Mori Seiki MV40a 3 AXIS FANUC 10M CONTROL 8,000 RPM 20 TOOLS 23.6″ x 16.1″ x 20″
Mori Seiki MV40m 3 AXIS FANUC 0M CONTROL 8,000 RPM 20 TOOLS 22″ X 16″ X 18″
Mori Seiki MVjr 3 AXIS FANUC 10M CONTROL 6,000 RPM 16 TOOLS 22″ X 16″ X 18″
(2) TRAK DPM-SX3 Bed Mill (Southwestern Industries) 3 AXIS 5,000 RPM 5 HP 33″ X 17″ X 23.5″
• Exceptional inventory of cutting tools, tooling, and fixturing equipment for CNC department.
CNC Turning Centers
Mori Seiki CL25b 2 AXIS CHUCKER FANUC 18T CONTROL 12″ CHUCK / 3.60″ Ø THRU 2,800 RPM 25 HP 10 STATION TURRET CAPACITY: 17.7″
TRAK TRL-2460V Lathe (Southwestern Industries) 2 AXIS 12″ & 15″ CHUCKS / 4.09″ Ø THRU 1,800 RPM 15 HP CAPACITY: 24.0″ Ø x 60.0″
Mori Seiki SL25b 2 AXIS FANUC 10T CONTROL 10″ CHUCK / 2.65″ Ø THRU LIVE CENTER 3,500 RPM 20HP 10 STATION TURRET CAPACITY: 10.0″ Ø x 24.6″
Wire EDM
Fanuc α 0iD-10” 6 axis FANUC 310is WA CONTROL “A” AXIS, FULLY PROGRAMMABLE (Turn & Burn) SUBMERGED / AUTO THREADING 14.5″ x 10.6″ x 10″ U-V +/- 2.364″
Fanuc α 1i FANUC 18i W CONTROL SUBMERGED / AUTO THREADING 20.5″ x 14.6″ x 16″ U-V +/- 2.364″
Fanuc α 0i FANUC 18i W CONTROL SUBMERGED / AUTO THREADING 12.6″ x 8.7″ x 7.1″ U-V +/- 2.364″
EDM Drill
Sodick K1C Small Hole Drilling EDM 0.0098″ Ø to 0.118″ Ø (0.25mm Ø to 3.0mm Ø) 7.87″ x 11.8″ x 11.8″
CNC Programming
Programming Department consists of eight workstations on a network equipped with DNC file transfer.
MASTERCAM X9 (4 Seats) • LEVEL 1-3 MILL (2D & 3D) • LATHE • WIRE EDM (4 axis)• MISC. TRANSLATORS (currently including): SolidWorks SLDPRT, X_T, SAT, STP, IGS, DWG, DXF.
HyperMILL CAD/CAM by OPENMIND
• Full 5 axis MILL/TURN
• Full 5 axis MILL/TURN
BRIDGEPORT EZ-CAM • 3 AXIS EZ-MILL • 4 AXIS EZ-MILL • CONTOURING • EZ-EDM • EZ-TURN • EZ-EGS Engraving
All workstations have access to: • HEWLETT PACKARD COLOR PLOTTER (“E” SIZE DRAWINGS 34″ x 44″) Konka Minolta MULTIFUNCTION (“B” SIZE DRAWINGS 11″ x 17″) • NUMEROUS LASERJET PRINTERS • NETWORK TO MACHINE TOOL FILE TRANSFERS VIA CIMCO DNC NETWORK Internet file transfers are accepted in several formats including: .SLDPRT .SAT .IGS .DXF .STP (export as solids) .X_T (Parasolids) .PDF .DWG Please note that desired file format is governed by planned method of manufacture. Contact us to discuss what format is best suited for your project: 978.948.3778
Manual Lathes
Mori Seiki Engine lathe DIGITAL READOUT 8″ CHUCK: 2 ¼” Ø THRU CAPACITY: 16″ Ø x 48″; 24″ Ø GAP
(3) Hardinge HLV Toolmakers lathes DIGITAL READOUT 6″ CHUCK: 1.1″ Ø THRU ENGLISH / METRIC CAPACITY: 10″ Ø x 24″
Mori Seiki Engine lathe DIGITAL READOUT 6″ CHUCK: 2″ Ø THRU CAPACITY: 16″ Ø x 36″
Victor S2040G Engine lathe DIGITAL READOUT 15″ CHUCK: 3.12″ Ø THRU ENGLISH / METRIC CAPACITY: 18 ½” Ø x 40″; 26″ Ø GAP
Manual Milling
8) Bridgeport milling machines DIGITAL READOUT 3,000 RPM POWER FEED 30″ x 9″ x 5″
Grinders
Chevalier FSG-2A1224H surface grinder Automatic X,Y axis DIGITAL READOUT 12″ x 24″
Harig 618 surface grinder 3,600 RPM 6″ x 18″
Okamoto ACCUGAR 124N surface grinder Automatic X,Y axis DIGITAL READOUT 12″ x 24″
Harig 612 surface grinder Automatic X,Y axis 6” x 18”
Okamoto PFG-450B surface grinder Automatic X,Y axis 6” x 18”
Misc. Shop Equipment
(2) Clausing drill press VARIABLE SPEED 20″ x 20″ x ½” Ø
Sunnen hone 1/8″ -1 ½” Ø
Amada HA-250W horizontal bandsaw SEMI-AUTOMATIC 1 1/4″ BLADE CAPACITY: 10″ Ø
DoAll 3613-20 vertical bandsaw 3hp / 36″
DoAll Model ML vertical bandsaw 15.75″
Pexto 12V4F shear 12 GA x 48″
Zero BNP55-6 PNEUMATIC SAND BLASTER 43″ x 24″ x 30″
Sweco FMD34A VIBRATORY TUMBLER 3 CUBIC FOOT – BOWL 5 HP
Gardner Denver ROTARY SCREW AIR COMPRESSOR 25 HP
Champion 25 AIR COMPRESSOR W/ AIR CHILLER 25 HP
Jib crane ELECTRIC HOIST CAPACITY: 1 TON
High speed sensitive drill press .010″ Ø – .040″ Ø
Clearing 220 B1 punch press 22 TON
HYD-MECH horizontal bandsaw 1″ BLADE CAPACITY: 8.25″ Ø; 7.75” Sq.; 7.75” x 10.5” Rect.
Trinco MLD 30 PNEUMATIC SAND BLASTER 30″ x 21″ x 23″
Centrifugal Disc Finisher 5 LITER – BOWL
Ultramatic Portaburr Model 3 VIBRATORY TUMBLER 3 CUBIC FOOT – TUB 3/4 HP
AirTek CT220 Air Dryer SMART CYCLE COLD TRAP
Assembly
Clean Room 8’ x 10’ SOFT-WALL CLASS 1000
Inspection Equipment
Zeiss Contura G2 RDS 7/10/6 CMM 27.5″ x 39.3″ x 23.6″ (700mm x 1000mm x 600mm) Active ScanningMeasurement Accuracy 1.8 + L/300 (micron)
Brown & Sharpe Micro-Hite 900 36″ ELECTRONIC HEIGHT GAGE ACCURACY: 0.0002″ (0.0045mm) REPEATABILITY: ±2s =0.0001″ (0.003mm) MAX. PERPENDICULARITY ERROR: 0.00048″ (0.012mm) MISC. ACCESSORIES & PROBES
Trimos V1004+ 48.6” height gage RESOLUTION: 0.00005” ACCURACY: 0.00012” (0.003mm)
Trimos V304+ 21″ height gage RESOLUTION: 0.00005″ ACCURACY: 0.00012″ (0.003mm)
Fowler / Trimos 12″ height gage RESOLUTION: 0.0001″
Leica S8 APO Stereo Microscope 10× – 80× ZOOM (8:1 APOCHROMATIC) INTEGRATED PHOTO/VIDEO RESOLUTION: 300 Lp/mm
Fowler / Bowers digital bore gages .2500″ Ø THROUGH 8.0000″ Ø RESOLUTION: 0.00005″ / 0.001mm
Standard dial bore gages .2400″ Ø THROUGH 12.1250″ Ø RESOLUTION: 0.0001″
Mitutoyo digital micrometer set 0″ THROUGH 3″ RESOLUTION: 0.00005″
Mitutoyo 24″ digital calipers RESOLUTION: 0.0005″ / 0.01mm
(2)Granite surface plate 48″ x 36″
Numerous sets of gage pins .0060″ Ø THROUGH 1.0000″ Ø 0.001 INCREMENTS PLUS & MINUS
(8) Granite surface plates MISC. SIZES FOR IN PROCESS INSPECTION AT WORK AREAS
Brown & Sharpe Reflex 343 CMM 14″ x 16″ x 12″ (356mm x 406mm x 305mm) VOLUMETRIC PERFORMANCE= 0.0004″ (0.010mm) REPEATABILITY= 0.00016″ (0.004mm)
Brown & Sharpe 18″ height gage RESOLUTION: 0.0005″
Mitutoyo 24″ height gage RESOLUTION: 0.001″
Dorsey Benchmark 16H Optical Comparator w/ edge detection Quadra-Chek 200
Lynx Stereo Dynascopic Microscope 7.0× – 40× ZOOM (5.7:1)
Micrometer set 1″ THROUGH 18″ RESOLUTION: 0.0001″
Starrett blade micrometer set 0″ THROUGH 2″ RESOLUTION: 0.0005″
Starrett Master Level
Granite surface plate 36″ x 36″
(3) Fowler gage block sets 0.1000″ THROUGH 4.0000″
Large assortment of Deltronic pins 0.0001 INCREMENTS
Mitutoyo SurfTest 211 SURFACE ROUGHNESS TESTER MEASURING RANGE: Ra, Rq: 2-1600 μ inch (0.05-40 μ m) Rz, Ry: 10-6400 μ inch (0.3-160 μ m)
• Large assortment of miscellaneous inspection equipment.